Spicy Chorizo Chile Relleno Recipe with Cheesy Delight

Introduction

At Love With Recipes, we understand the irresistible charm of classic Mexican-inspired dishes, especially those that combine smoky, spicy flavors with cheesy comfort. The Chorizo Chile Relleno Casserole is a perfect embodiment of this culinary tradition, offering the bold taste of seasoned chorizo and mild green chilies, harmonized with a rich egg and cheese mixture. This casserole simplifies the traditional Chile Relleno process—no stuffing, no frying—making it an accessible yet deeply flavorful dish suitable for both weeknight dinners and festive gatherings. Its layers of savory meat, vibrant chilies, and gooey cheese make it a crowd-pleaser, and the addition of cayenne pepper adds just enough heat to awaken the palate without overpowering the dish. Whether you’re new to Mexican cuisine or a seasoned enthusiast, this casserole promises to become a staple in your recipe rotation, providing comfort, spice, and cheesy goodness in every bite.

Time

Preparation Time: 15 minutes

Cooking Time: 40 minutes

Total Time: 55 minutes

Needed Equipment

• Large skillet or sauté pan
• Mixing bowls (at least two: one for eggs, one for dry ingredients)
• Measuring cups and spoons
• Sharp knife and cutting board
• 9×9-inch baking dish (preferably glass or ceramic)
• Whisk or fork for mixing
• Spatula or large spoon for spreading layers
• Oven preheated to 350°F (175°C)
• Grater for cheese (if not pre-shredded)
• Optional: aluminum foil for tenting during baking

Tags

Mexican, Tex-Mex, Casserole, Spicy, Cheese, Chorizo, Green Chilies, Easy, Family-Friendly, Comfort Food

Serving Size

Serves 6 generous portions — perfect for family dinners or leftovers for the next day.

Difficulty Level

Intermediate — requires basic skills in sautéing, chopping, and baking, but nothing overly complex or technical.

Allergen Information

Dietary Preference

Contains meat and dairy; adaptable for gluten-free diets with flour substitution. Not suitable for vegans or vegetarians unless modified.

Course

Main Course / Comfort Food

Cuisine

Mexican / Tex-Mex

Ingredients

Ingredient Details in Table Format

Instructions

Step 1: Preparing the Meat Mixture

Begin by heating a large skillet over medium heat. Add the chorizo sausage, breaking it apart with a spatula or wooden spoon to ensure even cooking. Sauté until the sausage begins to brown and release its flavorful oils, approximately 5-7 minutes. Next, incorporate the ground beef if using, which adds an extra layer of richness and texture. Continue cooking, stirring frequently, until the meat is fully browned and cooked through, about another 8-10 minutes. Use a slotted spoon to remove the meat mixture from the skillet and set aside, leaving behind excess grease for better flavor and texture.

In the same skillet, add the finely chopped onion and minced garlic. Sauté until the onion becomes translucent and fragrant—about 3-4 minutes. Be careful not to burn the garlic, as it can turn bitter. Once the aromatics are ready, drain any excess fat from the skillet to prevent the casserole from becoming greasy. Return the meat mixture to the skillet, stir to combine, and cook together for another 2 minutes to meld the flavors. Remove from heat and set aside.

Step 2: Preparing the Chilies

Wash the green chilies thoroughly to remove any dirt or residual pesticides. If you prefer a smoky flavor, char the chilies over an open flame or under a broiler until blackened, then place them in a sealed plastic bag to steam for about 10 minutes. This makes peeling easier and adds depth of flavor. After steaming, peel off the charred skin carefully with your fingers or a knife, avoiding tearing the flesh. Remove the stems and slice the chilies into long strips or rings, depending on your presentation preference. Keep the sliced chilies aside for layering.

Step 3: Assembling the Casserole

Preheat your oven to 350°F (175°C). Lightly grease your 9×9-inch baking dish with cooking spray or butter to prevent sticking. Begin by layering the bottom of the dish with half of the sliced green chilies, spreading them evenly across the surface. Sprinkle 1 1/2 cups of shredded cheddar cheese over the chilies, ensuring an even layer that will melt and bind the ingredients together. Spread the cooked meat mixture evenly over the cheese layer, distributing it uniformly to ensure each slice gets a hearty amount of flavor.

Next, layer the remaining green chilies on top of the meat mixture, creating a vibrant, colorful layer that will add both flavor and visual appeal. Sprinkle the remaining 1 1/2 cups of shredded cheddar cheese over the top, covering all the chilies and meat. This layered approach ensures each bite contains a balanced combination of spicy, cheesy goodness.

Step 4: Preparing the Egg Mixture

In a separate mixing bowl, whisk together the eggs and flour until the mixture is smooth and free of lumps. This can be achieved using a whisk or a fork. Slowly add the milk to the egg-flour mixture, whisking constantly to prevent clumping. Stir in the salt and cayenne pepper, adjusting the amount of cayenne based on your heat preference. For an extra kick, a few dashes of Tabasco sauce can be incorporated into this mixture, providing a tangy, spicy dimension.

Once the egg mixture is well combined, pour it evenly over the layered casserole in the baking dish. Use a spatula or spoon to gently spread the mixture if necessary, ensuring all layers are coated. The egg mixture will seep into the layers during baking, creating a cohesive, souffle-like texture that holds everything together.

Step 5: Baking the Casserole

Place the assembled casserole in the preheated oven. Bake uncovered for approximately 35 to 45 minutes, or until the top is golden brown and a knife inserted into the center comes out clean. The eggs should be set, and the cheese melted and bubbly. For even browning, you can tent the casserole loosely with aluminum foil during the last 10 minutes of baking if you notice the top browning too quickly.

Once baked, remove the casserole from the oven and allow it to rest for about 5 minutes. Resting helps the layers settle, making it easier to slice and serving neater portions. During this time, the residual heat will continue to melt the cheese and enhance the flavor melding.

Step 6: Finishing Touches and Serving

While the casserole is resting, sprinkle the remaining 1/2 cup of shredded cheddar cheese over the top to add an extra cheesy layer that will melt into the hot surface. For a touch of freshness, garnishing with chopped cilantro or sliced green onions can elevate the dish’s presentation and flavor profile. Serve the casserole hot, slicing into squares or rectangles, and enjoy the rich, spicy, cheesy goodness with your favorite sides.

Preparation Tips

• For a milder flavor, reduce or omit the cayenne pepper and Tabasco sauce. Conversely, add more cayenne or hot sauce if you prefer a spicier dish.
• If fresh green chilies are unavailable, canned or roasted chilies work just as well. Adjust the roasting process accordingly.
• Peeling roasted chilies enhances their flavor and texture; however, if you prefer a milder taste, simply slice fresh chilies without peeling.
• Pre-cook the meat mixture thoroughly; undercooked meat can affect the overall flavor and safety of the dish.
• Use high-quality shredded cheese for optimal meltiness and flavor; freshly shredded cheese melts better than pre-shredded varieties.
• Feel free to experiment with different cheeses such as Monterey Jack or Pepper Jack for varied flavor profiles.
• For a gluten-free option, substitute all-purpose flour with a gluten-free blend or cornstarch.

Nutritional Information

Tips and Tricks

• Layering the chilies and cheese ensures each slice is flavorful and cheesy.
• Using roasted or charred chilies adds smoky depth; try experimenting with different chili varieties for unique flavors.
• For a creamier texture, mix a dollop of sour cream or Mexican crema into the egg mixture before pouring over the casserole.
• To make this dish ahead, assemble and refrigerate unbaked for up to 24 hours; add a few extra minutes to baking time if chilled.
• Leftovers reheat well in the oven or microwave. Cover with foil while reheating to prevent drying out.

Add-ons

• Sour cream or Mexican crema for serving
• Fresh chopped cilantro or green onions for garnish
• Jalapeño slices for extra heat
• Avocado slices or guacamole on the side
• Pickled red onions for tangy contrast

Side Dishes

• Warm corn tortillas or tortilla chips
• Refried beans or black beans
• Mexican rice or cilantro lime rice
• Fresh pico de gallo or salsa
• Grilled vegetables or a simple green salad

Improvements

• Add sautéed mushrooms or bell peppers to the meat mixture for extra vegetables and flavor.
• Use a blend of cheeses for complexity—Monterey Jack, Pepper Jack, or Queso Fresco can add different textures and tastes.
• Incorporate a splash of lime juice into the egg mixture for a subtle citrus brightness.
• Serve with hot sauce or more cayenne for those who love intense spice.
• Make individual portions using ramekins for a personalized presentation.

Save and Store

Leftover casserole can be stored in an airtight container in the refrigerator for up to 3 days. To reheat, cover with foil and warm in the oven at 350°F (175°C) for about 15-20 minutes or until heated through. For quick reheating, microwave individual portions for 1-2 minutes, checking for even heating. For longer storage, the casserole can be frozen for up to 2 months; wrap tightly in plastic wrap and aluminum foil, then thaw overnight in the refrigerator before reheating.

FAQ

Can I make this dish vegetarian?

Yes! Omit the chorizo and ground beef, and substitute with sautéed vegetables like zucchini, mushrooms, or corn. Use vegetarian chorizo or plant-based protein options for authentic flavor.

Is this dish spicy?

The dish has a mild to moderate heat level, primarily from cayenne pepper and optional Tabasco sauce. Adjust the spice levels to suit your taste by reducing or increasing the cayenne and hot sauce.

Can I prepare this ahead of time?

Absolutely. Assemble the casserole up to the point of baking, then refrigerate covered for up to 24 hours. Bake directly from the fridge, adding a few extra minutes to ensure it’s heated thoroughly.

What cheese works best?

Cheddar is classic, but Monterey Jack, Pepper Jack, or a Mexican blend can be used for varied flavor profiles. Freshly shredded cheese melts better and provides a richer texture.

Conclusion

This Chorizo Chile Relleno Casserole exemplifies simplicity and bold flavors, making it a perfect dish to add to your culinary repertoire. Its layers of spicy sausage, vibrant chilies, and luscious cheese come together effortlessly, delivering a satisfying meal that embodies the spirit of Mexican comfort food. Whether you’re feeding a hungry family or impressing guests at a potluck, this casserole offers hearty, flavorful bites that will have everyone asking for seconds. Remember, at Love With Recipes, we believe that good food is about sharing love and joy—so gather your ingredients, follow these detailed steps, and enjoy creating this delightful dish that brings warmth and spice to any table.

References

For further inspiration and authentic Mexican ingredients, consider exploring resources like “The Art of Mexican Cooking” by Diana Kennedy or visiting trusted sources such as Mexican Food Journal and Serious Eats’ Mexican cuisine section.